Frosted glass

Frosted glass is a glass which has been rendered opaque through a process which roughens or obscures the clear surface of the glass. Frosted glass can enhance the beauty of windows, glass doors, or glass cabinets. This technique adds warmth and style to any décor.

Frosted glass or opaque glass is produced by the sandblasting or acid etching of clear sheet glass. It has the effect of rendering the glass translucent by scattering of light during transmission, thus blurring visibility while still transmitting light.

The frosted glass effect can also be achieved by the application of vinyl film, used as a sort of stencil on the glass surface. "Photo-resist” or photo-resistant film is also available, which can be produced to mask off the area surrounding a decorative design, or logo on the glass surface. A similar effect may also be accomplished with the use of canned frosted glass sprays.

Glass frosting can be accomplished on glass of any colour, and can look quite striking and distinctive. Care should be taken while working with acid to produce frosted glass. Eye and face protection should be worn when making frosted glass.

Various Frostings

A frosted appearance may be given to glass by covering it with a mixture of magnesium sulphate. When this solution dries, the magnesium sulphate crystallizes into fine needles. Another formula directs a strong solution of sodium or magnesium sulphate, applied warm, and afterwards coated with a thin solution of acacia.

A more permanent "frost" may be put on the glass by painting with white lead and oil, either smooth or in stipple effect. The use of lead acetate with oil gives a more pleasing effect, perhaps, than the plain white lead. If still greater permanency is desired, the glass may be ground by rubbing with some gritty substance.

For a temporary frosting, dip a piece of flat marble into glass cutter's sharp sand, moistened with water; rub over the glass, dipping frequently in sand and water.

If the frosting is required very fine, finish off with emery and water. Mix together a strong, hot solution of Epsom salt and a clear solution of gum arabic; apply warm. Or use a strong solution of sodium sulphate, warm, and when cool, wash with gum water. Or daub the glass with a lump of glazier's putty, carefully and uniformly, until the surface is equally covered. This is an excellent imitation of ground glass, and is not disturbed by rain or damp. The production of imitation frosting entails little expense and is of special advantage when a temporary use of the glass is desired.

Manufacturing Process

The frosted glass production requires a thorough cleaning of the glass surface before beginning the frosted glass process.

Frosted glass frosting formula is mixed with wallpaper paste, white powder paint pigment, water, and acid free PVA glue. All ingredients are mixed well, except the glue until having a pudding texture for the frosted glass project. Once this texture is achieved, a drop of glue is added so that the mixture will adhere to the glass.

The stencil should be placed on the glass, using painter's tape to secure it to the glass surface. The frosted glass mixture is applied using a stiff brush over the stencil. This is continued until all of the areas of the glass that we want to turn into frosted glass have been coated.

Applications

• To obtain visual privacy while admitting light.
• Decorative patterns may be imposed upon otherwise plain glass by using wax or other resist to retain transparent areas.
  

A sheet of frosted glass is an excellent privacy aid because it admits light without allowing people to see through it. In medical offices and bathrooms, the use of a curtain or blinds would make a room gloomy and unpleasant to be in. Frosted glass, on the other hand, keeps a room bright and friendly while still allowing people to be comfortable. People may also use frosted glass for privacy in entryways in urban areas.

Commercially produced frosted glass is usually frosted with acid etching or sandblasting. Acid etching is used to make frosted glass with a pattern. Patterned glass sometimes appears in ornamental windows, as well as in glasses, mirrors, vases, and other glassware around the house. The pattern can be simple or extensive, and it may include floral or geometric elements. Sandblasting is used to frost an entire sheet of glass, for installation in places like bathrooms and other areas where people might want privacy.

Acid-Etched Glass

Acid etching is a process that uses a strong acid to cut into another substance. It is used for both industrial and artistic purposes. For example, etching can be used to prepare flooring like cement for painting or refinishing, while artists use it to create detailed pictures on metal or glass.

Acid-etched glass has a distinctive, uniformly smooth and satin-like appearance. Acid-etched glass admits light while providing softening and vision control.

Origin of Acid-etched glass

During the middle ages, acid glass-etching was somehow clouded with controversy since its acid medium, hydrofluoric acid, caused too much of a health risk to the artisans. In fact the acid was so potent that users were found to have been poisoned even by its mere fumes. Accidents most often happened where a skin contact with the acid dissolved into the tissues, which later resulted in mutilation or loss of the artisan’s fingers. As a result, acid etched glass craftsmanship lacked refinement and thus lost its luster as an art collection.

Now, there are etching tools such as swivel knives, pick knives, adhesive masks aside from the squeegee which makes it possible for an ordinary person to work on acid glass-etching.

Acid-Etching Glass production

Acid etched glass is produced by acid etching one side of float glass. Etched glass is created by cutting a design stencil that is made of an abrasive resistant material, such as vinyl or rubber. The resulting stencil is called a resist. The resist is then secured onto the glass to be etched. A blaster gun, powered by an air compressor, is used to bombard the glass with the abrasive. Every part of the glass that is not covered by the resist will take the frosted effect while the parts protected by the resist will remain clear, thus producing a piece of etched glass.

Etching glass - Hydrofluoric acid

Glass is etched by hydrofluoric acid, or by hydrofluoric acid gas. The gaseous acid has the property of producing a surface which resembles ground glass in its appearance; the liquid acid produces clear etching. Etching glass, therefore, consists of 2 distinct branches. First, the production of a dull image on a clear surface (when the gas is used) and second, the production of a clear image on a surface previously ground or dulled by means of the liquid acid.

The glass plate to be etched is cleaned and gently warmed until hot enough to melt wax. The surface is then covered with an equable layer of white wax, by rubbing the wax over it. When cold, the design is cut out of the wax with a graver. A shallow leaden trough, about the size of the plate (but a trifle smaller) is obtained, into which is placed a small quantity of finely - powdered fluorspar. This must be weighed and then gently sifted over the bottom of the trough. To every 2 parts by weight of fluorspar add 3 of good oil of vitriol. Stir quickly with a wooden stick, and place on the hob or other warm place. Vapour will soon rise.

Now the trough is removed and covered over with the waxed and graved plate, wax side downwards. In a very short time, the acid will have etched the bare portions of the glass. When sufficiently etched, remove the wax by melting. To prepare the liquid acid for clear etching, place 2 parts fluorspar and 3 of sulphuric acid in a leaden retort, the tube of which must dip into a leaden bottle half - filled with water.

Apply heat to the retort as long as the water will absorb the fames generated. If a ground glass be prepared with wax, as above, and a ledge of wax or putty be made round it, on pouring the liquid acid on the plate, clear lines on the dull ground will result; or a "flashed" colored glass may, by the same means, a colorless picture on a colored ground can be done. The sheets of clear glass may themselves be dulled by exposing them, without previously waxing, to the fumes of the acid gas.

Applications

Acid etched glass is perfect for both interior and exterior applications. Architecture and construction, like in houses, restaurants, hotels, commercial buildings, etc. They are found in many residential applications such as home decoration like furniture components. Some of the suggested applications are:

• Interior partitions
• Railings
• Shelves
• Shower and bath enclosures
• Doors and windows
• Glass walls
• Kitchens
• Interior and exterior doors

Etched Glass

Decorative glass of the nineteenth and twentieth centuries was sometimes put through a process of ‘etching’ to produce a frosted pattern. Etched glass is the result of intentional and often artistic carving of the surface of glass to leave a white, frosted finish. This technique is used to create designs on the glass.

Etching refers to the technique of creating art on the surface of glass by applying acidic, caustic, or abrasive substances. Etched glass can be found in a wide variety of decorative contexts, including glass doors and windows, furniture, wine bottles, and serving dishes. The skill of the artisan etching the glass will determine the quality and detail of the resulting piece.

There are three ways to create a piece of etched glass:

1. Sand-blasting
2. Acid-etching
3. Chemical etching

Sandblasting

Sandblasting is the act of shooting an abrasive material, such as sand, at a piece of glass. There are three other types of sandblasting techniques: Carving, shading, and surface etching. A combination of all three techniques can also used.

Acid etching

Acid etching uses an acid resistant material to cover areas of the glass that the artist wants protected. Hydrofluoric acid is then applied to the glass to produce the design.

Chemical etching

Chemical etching is another way to produce etched glass and is normally what is found in glass etching kits. Just as in sandblasting, a stencil is used to protect the glass where the etching effect is not desired. Instead of an abrasive, however, a chemical cream is applied to the glass. It is this etching cream that produces the final frosted effect.

Acid etching can create the same appearance as sandblasted glass. One of the major advantages of acid etching over sand blasting is that it can be done simply and without as many tools. A frosting effect can also be achieved using different strengths of acid etching compounds.